Soak Centrifuge Ethanol Extraction Machine Centrifugal Extractor Equipment for hemp oil CBD Split type explosion-proof | DOVMXTECH

Centrifuge, also called Centrifugal extractor, used for low-temperature extraction of hemp or other plant cytoplasm, with the function of spin-dry the extraction liquid.

DOVMXtech centrifuge is specially optimized for ethanol extraction of hemp oil or plant essential oil.

These Basket centrifuges have been upgraded for plant oil extraction. All units have been upgrade for cold temps( -60*C) with special seals, coolant jackets and more. The units come with explosion proof motors and anti static belts. Bi-directional...work like big washing machines.
These Basket centrifuges are perfect for extracting precious alcohol from the extracted plant matter.
The units come with explosion proof motors and anti static belts.

Cannabinol soak extraction centrifuge uses special structure for dehydration; During soaking, the solid will move and mix at a low speed in the rotating drum, so that hemp biomass can be fully immersed in the soaking solution, and can be fully reacted and extracted in the rotating drum. Each jacketed centrifuge is equipped with explosion-proof motor. It is mainly applicable to the soak and extraction of hemp Biomass. The soak solution is ethanol, the soak temperature is - 40 ℃ to - 60 ℃, and the machine shell is double-layer, which is mainly used to extract cannabinol; Cannabis soak extraction centrifuge is a closed and intermittently operated filtering equipment with upper discharge.

Put the hemp biomass into the filter bag and put them into the rotary drum, then inject ethanol for soaking. When soaking, rotate forward and reverse at low speed. After extraction, under the action of centrifugal force field, the liquid phase passes through the filter medium and is discharged out of the machine, and the solid phase is trapped in the filter bag, with the water content less than or equal to 5%. After shutdown, open the machine cover and take out the filter bag.

DOVMXtech Centrifuge Extractor:

Features:

1. Encapsulate the motor and drive components to ensure safe operation.
2. Advanced control system and PLC and touch screen realize single operation.
3. Famous brand Explosion-proof motor.
4. Reasonable sealing structure design can realize reliable sealing of bearing.
5. The drum is made of 304 stainless steel, and other structures are wrapped with 304 stainless steel. The plate is thickened, and the internal and external surfaces are polished with mirrors, meeting the GMP cleaning standard. It is durable and rust-free.
6. The center of gravity of the machine is low and the operation is stable. Easy installation.
7. Jacket insulation, Optimize the design to allow temperature extraction of - 60 ℃, can be connected to a circulating refrigerator, so that the reaction temperature is controlled at the best state. The insulation sleeve can also be customized as required.
8. The flat-type large lid closed structure has good sealing performance, is not easy to produce ethanol steam, and is high in safety. It can be connected with vacuum pump according to demand.
9. The diameter of feed pipe, discharge pipe and washing pipe shall be made according to the requirements, and the sight glass, explosion-proof lamp, vacuum gauge and thermometer can be equipped according to the requirements.
10. Equipped with spring damping damper to reduce vibration and noise.
11. Equipped with variable frequency control box, PLC programming control, touch screen operation, adjustable speed and running time.
12. Three filter bags are provided.
13. The delivery period is 20 days. The warranty is one year.

The parts in contact with materials (including the spindle and the bottom of the drum ) aremade of SUS304 or SUS316L,and the surface is sanitary without dead angle.

The liquid inlet and liquid outlet adopt sanitary quick connect interface with inspection barreand valve.All seals are made of Teflon or fluororubberand the main shaft is double water seal oil seal.

The three phase 220V explosion-proof motor (power supply can be 220V single-phase / three-phase), PLC and touch screen with the frenquency converison control cabinet.

The centrifuge is equipped with two inlet/air inlet pipes, one with valve vacuum interface, onedrain port, and coolant inlet and outlet. The cylinder has a cooling spacer. The base isequipped with four lifting rings for easy loading and unloading.

lt is equipped with 5m 10m cable and control lines,which can be used for power connection.

EXTRACTION CYCLE

DOVMXTECH Alcohol Extraction Machine offers 3 Program cycles: 1. Spray wash; 2. Agitation wash; 3. Spin dry cycle.

Operator fills filter bag with milled plant material and places it in the machine.

The Alcohol Extraction Machine is then flooded, and bi-directional agitated for full target compound removal.

After the wash, the plant material undergoes a medium duty spin dry till high speed spin dry to remove the liquid as much as possible.

The alcohol wash is then collected to a tank for further processing.

WORKING STEPS

1. System loading: A pre-loaded closed filter bag is placed into the basket and the system is sealed to begin the cycle.
2. Program Menu: The 'Spray Wash' or Agitation Wash' program is selected on the program manu where the RPM and cycle times are set to the operators specifications.
3. Alcohol Fill: Alcohol is pumped from source tank into the centrifuge via an inlet valve or spray nozzle.
4. The Wash cycle: The plant material undergoes either a spray wash or an agitated wash with a set number of bi-directional agitations.
5. System Draining: When the wash cycle is complete, the outlet valve is manually opened and the liquid drained. The alcohol wash is pumped to a properly rated storage tank for further processing.
6. Spin Dry Cycle: The Spin Dry program is selected on the program and the drying cycle is started. The wet plant solids are spun dry of the remaining alcohol mixture within.
7. System Unloading: when the dry cycle is complete, centrifuge is unloaded by taking the filter bag out from the basket
8. Repeat Process.

Material and structure

1. The structural design is reasonable, Sanitary design, internal Ra ≤ 0.2um, without any dead angle. The structural parts are smooth in transition. The surface is polished. The external structural parts, fasteners and drums are made of stainless steel. The shell is of the flip type, which can thoroughly clean the centrifuge shell and the interlayer space of the drum.

2. The base and shell are of integral welded structure with high bearing strength.

3. The base is of flat structure, which reduces the center of gravity of the machine, and has smaller installation space. The flat base can also be used as an operating platform, which is more convenient to operate.

4. Equipped with liquid damping damper, it can more effectively eliminate vibration and simplify daily maintenance.

5. Enclosed large lid of the shell, equipped with feeding pipe, washing pipe, observation glass, lighting hole, etc. An online cleaning system (spray system) is configured to clean the invisible parts of the centrifuge such as the inner wall of the centrifuge shell, the inner and outer surfaces of the drum, and the surface of the sump, ensuring the cleanliness requirements and meeting the FDA specifications.

6. Cover opening mode: Manual spring-assisted mechanical lock, sealed with silicone rubber, can meet the requirements of airtight explosion-proof.

7. Cooling mode: the centrifuge shell is equipped with interlayer, which can be cooled by cooling-water machine, and is widely used in the field of hemp or plant oil.

Drive mode: explosion-proof motor frequency conversion drive.

8. PLC program control, frequency conversion start, stable start, adjustable separation factor;

9. Non-contact energy consumption braking system; Anti-static belt drive;

10. The machine body is sealed with silicone rubber or fluororubber. It can meet the requirements of airtight explosion-proof, and is suitable for applications in toxic, flammable and explosive places.

11. A nitrogen protection system is configured to ensure that the inner chamber of the centrifuge is isolated from the external air. (Optional)

the filter bag: Polypropylene PP centrifuge bag, chemical resistant, zipper, 10 microns.

Note: When ordering, users should determine the specific configuration (material, online cleaning, explosion-proof requirements, nitrogen protection, surface treatment requirements, brand of electrical components, control mode) according to the actual process requirements to meet the technical and economic requirements.

Note:

Explosion-proof electrical control cabinet: additional $1500.

The ultrasonic function can also be added to increase the extraction rate and shorten the extraction time. additional $2500~$4500.

Control Cabinet Dimension: (LxWxH) 500x400x1200 mm

PLC program touch control panel

Inverter Control Box

For more types and detailed product configuration, or customization as required, please contact us by email: info@dovmxtech.com

Daily maintenance of centrifuge

1. Before the centrifuge runs, cut off the power supply and release the centrifuge brake first, and then try to turn the drum manually.

2. Check other parts for looseness and abnormality.

3. Turn on the power supply and start in clockwise direction (usually it takes about 40-60 seconds from static state to normal operation).

4. Generally, each equipment must operate for about 3 hours without any abnormality after arriving at the plant.

5. The materials should be placed evenly as far as possible.

6. The operation shall be carried out by specially-assigned person, and the capacity shall not exceed the rated quantity.

7. It is forbidden to overspeed the machine to avoid affecting its service life.

8. After the machine is started, if there is any abnormality, it should be stopped for inspection, and it should be disassembled, washed and repaired.

9. The centrifuge operates at high speed, so it is not allowed to touch the drum with your body to prevent accidents.

10. The mesh number of the filter cloth should be determined according to the size of the solid particles of the separated material, otherwise the separation effect will be affected.

11. In addition, the filter cloth and sealing ring shall be embedded into the sealing groove of the drum during the installation of the filter cloth.

12. In order to ensure the normal operation of the centrifuge, please refuel and maintain the rotating parts every 6 months.

13. At the same time, check the running lubrication of the bearing for wear.

14. Check whether the components in the brake device are worn, and replace them if they are serious, and check whether the bearing cover has oil leakage.

15. After the machine is used, clean it and keep it clean.

16. In addition, operate in strict accordance with equipment requirements and regulations. Non-explosion-proof centrifuges must not be used in flammable and explosive situations.

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